It is necessary that the work should be properly and securely
held on the milling machine table for effective machining operations. The
cutting pressure exhorted by milling cutter is quite high comparing the single
point tool of lathe machine. Therefore the work piece has to be secured rigidly
to avoid any vibration. The following are the usual methods of holding work on
the milling machine.
Types of work holding devices
Various types of work holding devices are explained in the
following paragraphs.
T- Bolts and clamps - Bulky work pieces of irregular
shapes are clamped directly on the milling machine table by using T- bolts and
clamps. Different types of clamps are used for different patterns of work. The
common types of clamps are shown in Fig 10 of chapter 5. All these clamps carry
a long hole, through which clamping bolt passes. This hole permits the bolts
for adjustment according to the size and shape of the job.
Angle plates - When work surfaces are to be
milled at right angles to another face, angle plates are used for supporting
the work.
V block - The V blocks are used for holding
shafts on milling machine table in which keyways and slots are to be milled.
Vices - Vices are most common appliance
for holding work on milling machine table. According to its quick loading and
unloading arrangement. Vices are of three types,
(a) Plain Vice - The
plain vice is directly bolted on the milling machine table is the most common
type of vice used on plain milling operations, which involves heavy cuts, such
as in slab milling. Its especially low construction enables the work to remain
quite close to the table. This reduces the chance of vibration to minimum. The
base carries slots to accommodate ‘T’ bolts to fix the vice on the table. Work
is clamped between the fixed and movable jaw and for holding work pieces of
irregular shape special jaws are sometimes used.
(b) Swivel Vices -
The swivel vice is used to mill an angular surface in relation to a straight
surface without removing the work from the vice. It has got circular base
graduated in degrees. The base is clamped on the table by means of T- bolts.
(c) Universal Vices
- It can be swiveled in a horizontal plane similar to a swivel vice and can
also be tilted in any vertical position for angular cut. The vice is not rigid
in construction and is used mainly in tool room work. It enables the milling of
various surfaces, at an inclination to one another, without removing the
work piece.
Dividing Head - Dividing head or indexing head
used to hold the work piece and divide the periphery into the number of
divisions required. These are of three types:
(a) Plain dividing head
(b) Universal dividing head
(c) Optical dividing head
Work directly mounted on table or Special fixtures
Work directly mounted on the table for heavy nature of jobs
or odd shaped jobs which is not possible to hold by other holding devices, with
the help of slots, T- bolts and nuts. The fixtures are special devices designed
to hold work for specific operations more efficiently than standard work
holding devices. The fixtures are especially useful when large numbers of
identical parts are to be manufactured.
very nice and use full for every technical teacher as well as students
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