Before performing
any operation in
drilling machine it
is absolutely necessary to secure
the work firmly on the drilling machine table. The work should never be held by
hand because the drill while revolving exerts so much of torque on the work
piece that it starts revolving along with the tool and may cause severe
injuries to the operator. The devices commonly used for holding the work in a
drilling machine are explained below:
(a) Table. The table is mounted on the column or base and is provided with T-slots for
clamping the work directly on its face. The table may be round or rectangular
in shape.
(b) Vice. The drill press vice is one of the most common holding device
for small and regular shaped work pieces. The work is clamped between a fixed
jaw and movable jaw. Extra slip jaws are supplied for holding cylindrical or
hexagonal bars. The screw of the vice rotates in a fixed nut in the movable
jaw. The screw of the vice may be square or buttress threaded. While clamping
the work in the vice, parallel blocks are placed below the work so that the
drill may completely pass through the work without damaging the vice table. The
drill press vice may be Plain or Universal type. In a universal type vice the
base may be swiveled at any angle about the vertical axis and it may be tilted
in a vertical plane to drill holes at an angle.
(c) T-Bolts and Clamps. One of the most common methods of holding the
work directly on the drilling machine table is by means of T- bolts and Clamps.
Drilling machine tables are provided with T-slots into which T-bolts may be
fitted. The diameter of T-bolts usually ranges from 15 to 20 mm. The clamps are
made of mild steel flats 12 to 20 mm thick and 45 to 70 mm wide. A slot or
opening is cut at the centre of the clamp or strap to allow the T-bolt to pass
through it. The clamp is made to rest horizontally on the work surface and a
clamping block and the nut is then tightened. The T-bolt must remain as close
to the work as possible. Some of the common types of clamps are:
- T-Bolts
- Finger Clamp
- Goose Neck Clamp
- Adjustable step clamp
- U-Clamp
(d) V-block. The V-blocks are used for holding round work pieces. The
work may be supported on two or three blocks and clamped against them by straps
and bolts. V- blocks are accurately machined cast iron or steel blocks.
(e) Angle Plates. The angle plates are usually made of cast iron having
two faces at right angles to each other. The faces are accurately finished and
are provided with holes and slots for clamping the work on one of its face
while the other rests upon the table and are bolted to it. Angle plates are
used when it is necessary to drill a hole parallel to another surface.
(f) Drill Jigs. The drill jigs are used for holding the work in a mass
production process. A jig can hold the work securely, locate the work and guide
the tool at any desired position. The work may be clamped and unclamped
quickly. Jigs are specially designed for each type of work where quantity production
desired. Holes may be drilled at the
same relative positions on each of the identical work pieces without marking
the work individually. The work is clamped below the jig and the holes are
located. The drill is guided by the bushing, and when the work is completed,
the second work is clamped below the jig and the process is repeated.
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