The two main
types of horizontal lathes of this family are
(a) The Capstan or Ram Type Lathe - The ram
type turret lathe or capstan lathe as shown in figure below, carries the hexagonal
turret on ram or a short slide. The ram slides longitudinally on a saddle
positioned and clamped on lathe bed ways. This type of machine is lighter in
construction and is suitable for machining bar of smaller diameter. The tools
are mounted on the square turret and six faces of the hexagonal turret. The
feeding movement is obtained when the ram moves from left to the right, and
when the ram is moved backward the turret indexes automatically and the tools
mounted on the
next face comes into operation.
(b) The Turret or Saddle Type Lathe - The
hexagonal turret as shown in figure is mounted directly on a saddle and
the whole unit moves back and forth on the bed ways to apply feed. This type of
turret lathe is heavier in construction and is particularly adapted for larger
diameter bar work and chucking work. The machine can accommodate longer work
pieces than that in a capstan lathe.
These machines
are also divided in two groups according to the type of work they perform.
(a) Bar Type - These types of machines are
fitted with collet chuck and are suitable for producing jobs from bar stock.
These are mainly used for mass production of identical parts from bar stock.
(b) Chucking Type - These machines are
equipped with three or four jaw chuck and have a varied application. These are
capable of machining jobs of different shapes and sizes, including the bar
stock. The main application of these machines is machining of individual items
like castings and forgings.
Classification
These machines
are classified by the following factors:
(a) Maximum
diameter of the job that can swing over the bed.
(b) Length of
the job, which can be held in between the centres when the turret is at extreme
end.
(c) Diameter of
spindle
(d) Type
whether chucking or bar type
Difference
in Capstan, Turret and Centre lathe
Although a
capstan and a turret lathe is a development of a centre lathe yet they possess
certain basic differences as regards their construction, operation and use. The
differences are given below:
Difference in Capstan, Turret and Centre lathe
Sl. No
|
Feature
|
Centre Lathe
|
Turret lathe
|
Capstan Lathe
|
1.
|
Head stock
|
It has smaller range of spindle speeds
It carries less
powerful driving motor
|
It has wider range of spindle speed
It
carries more powerful driving motor
|
Same, as in case of a Turret lathe.
|
2.
|
Tool post
|
Usually a single
tool post
and can hold
maximum 4 tools.
|
Its cross slide carries a square
type tool post as well as a tool post as its rear,
which can hold 1 or 2 tools at a time.
|
Same, as in case of a Turret lathe.
|
3.
|
Tail stock
|
It carries a tail- stock
which is used to support
the job and to hold some cutting tools
also, like drills and reamers, when some
operations are to be performed at the end face of the work
piece.
|
It carries a hexagonal indexable turret head, a tool or tool head can be mounted on each face and which can be indexed in sequence.
|
It also
carries a square,
round or hexagonal turret, which provides the same facility of mounting and indexing four to six tools
as in case of
a
turret lathe.
|
4
|
Lead Screw
|
Always provided to enable
thread cutting by single point tool.
|
In place
of Lead screw, Leaders and followers are provided to perform
thread cutting
operation of non standard
threads.
|
Same, as in case of a turret lathe
|
5
|
Tool setting
time
|
A lot of time is spent in tool
setting because
the tool has to be changed every
time a new operation is to be done
|
Whatever time is spent is in the initial setting. Thereafter, no time is lost because all the tools are present
for each operation in sequence.
|
Same, as in case of a Turret lathe
|
In short, an
engine lathe is a versatile machine capable of machining any or every type of
jobs within its limit. The machine is unsuitable as a production unit as
considerable time is taken to set different tools on the tool post of the lathe
after each operation and for each job. On the other hand, the capstan or turret
lathe is a mass production machine. They are unsuitable where only one or few
jobs are to be machined. The high initial setting time compared to an engine
lathe does not justify its use in a single or few numbers of jobs.
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